deep holel Honing Machine
Dec 12, 2017

42

Machine Main Parameters:

Item

Specification

Machine name

Horizontal deep hole honing machine

Machine Model

2M2135×10000mm

Deep hole honing machine diameter range 

Φ40-Φ350mm

Deep hole honing length 

Max. 10000mm

Center height: carrier body guide surface to honing bar 

350mm

Clamping jobs diameter range

Φ60-Φ400mm

Honing box spindle speed range 

25-250r/min stepless

Honing box spindle reciprocate speed range 

1-20m/min  stepless

Honing box motor power

7.5KW(servo motor)

Coolant pump flow 

100L/min(adjustable)

Coolant box volume

950L

Honing head expanding system oil pump motor power(servo control)

0.75Kw

Coolant pump motor power

0.25Kw

Reciprocate motor power 

5.5Kw

 

 

 

 

Machine usage:

The machine is used for cylindical jobs honing process.

Honed hole accuracy:IT6-IT7

Honed hole roughness: Ra0.2-Ra0.4μm

The machine can be partical honing,reparing the cylinders.

 

Newly design advantage:

Honing head expansion controlled by servo motor  

 

Expansion pressure is steady and reliable.  

Can inspect the workpiece inner hole automatically,which can realize partical honing, enhance the working efficiency.

Servo control can be controlled through CNC pannel,diginal read,adjustment accuracy.  

Honing oil feeding(outside and inside combined)

 

Honing oil go inside through honing bar,which will have big force to wash the honing dirties away.

Inside honing oil feeding can make up the long workpiece honing defect.  

 

Machine mainly units:

Machine bed base

Machine bed base

Square steel welding.

tempering-ageing treatment.

ball blast treatment.

machining process(planing, grinding, milling).

Guide rail

Round linear guide rail.

With rack and pinion transmission structure.

Carrier

Carrier is mounted on round linear guide rail. Drive honing box moving.

 

Workpiece

Workpiece clamping mode

Chains clamping/locking.

Workpiece location

V rest and U wheel(depends on the workpiece size).

Centering the workpiece by adjusting the screw.

Workpiece honing oil infeeding

Honing bar(inside honing oil) delivery and outside honing oil through oil hose.

 

Honing head

Honing head

Installed on the honing bar, and the honing bar is driven to rotate and do axial infeeding by honing box.

Honing head drive

Driven though honing box spindle rotation, and do axial motion.

Honing head expansion

by servo motor(0.75Kw)

 

 

Honing Box

Honing box

Mounted on carrier.

Honing box motor

7.5KW(Servo motor) 

Honing box spindle speed range

25-250r/min stepless

 

 

Coolant system

Coolant tank

Floor Mounted

Coolant pump flow

10L/min

Honing head expansion servo motor power

0.75kw

Coolant volume 

950L

Coolant pump motor power

0.25kw

Honing head cooling pump

(Inside oil feeding) 

Multistage type(inside oil feeding 1.5kw)

Honing head cooling pump

(outside oil feeding)

AB-200(0.75kw)

Paper filter and magnet filtering

20μm level of purity

Honing oil

HY-80(Chinese brand), dynamic viscosity 3-6 cm2 per seconds, flash point: 130 , frozen point: -30census.

 

 

Lubrication system:

Lubrication system

Honing box is self lubrication system (fill in lubrication oil into honing box, lubrication all parts during gear rotating).

Round linear lubrication is intermittent lubrication (Single shot type centralized lubrication system).

Lubrication system pressure

0.8MPA

Lubrication tank capacity

1.5L

Oil level sensor

Low level sensing-light alarm and bell alarm.

Lubrication oil type

Mineral base oil.

 

 

Electrical system

Machine controlling system

Delta PLC

Adjustment of stroke position

Set position on PLC panel

Operation console

Touch screen colour HMI

Electrical cabinet

Inside the machine base(save space)

Air circulation

Exhaust fan(two sets)

Supply voltage

3 phase,380V, 50HZ(to be confirmed by customer)

Total connected power

About 15KW

 

 

 

 

 

 

 

Machine Foot Print:

Floor Space

22.5m×2.5m×1.6m

Machine Weight

About 13 tons

Loading into container

2×40GP

 

Machine quantity 

Series

Parts Name

Unit

Quantity

Remark

1

Machine bed

set

1


2

Honing box

set

1


3

Honing bar rest

set

1


4

Honing bar fixed rest

set

1


5

Honing head carrier

set

1


6

Carrier

set

1


7

Coolant system

set

1


8

Job fixed rest 

set

2


9

Chips discharge system

set

1


10

Electric control system

set

1


11

Electric box

set

1


12

Attachment and spanner

set

1

Include blocks and bolts

 



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