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CNC Skiving And Roller Burnishing Machine For Hydraulic Cylinder Tubes

CNC Skiving And Roller Burnishing Machine For Hydraulic Cylinder Tubes

A CNC deep hole skiving and roller burnishing machine is a precision finishing system that machines internal bores in a single pass. The skiving head cuts the bore to exact size, while roller burnishing compresses the surface to a mirror-like finish – replacing slow honing with dramatically faster cycle times.

Description

product-2844-1279

CNC Deep Hole Skiving Roller Burnishing Machine Specifications

Parameter Value

Bore diameter Φ30 – Φ160 mm

Max depth 10,000 mm (10 meters / 33 ft)

Workpiece OD Φ50 – Φ200 mm

Workpiece length 3,000 – 10,000 mm

Aperture accuracy IT7 – IT9

Surface finish Ra0.05 – 0.4 μm

Machine load 3 tons

product-1706-1279

Why Choose CNC Deep Hole Skiving Roller Burnishing Machine?

🏗️ High-Rigidity Construction

Box-type cast iron bed with FEA optimization

Double normalizing heat treatment – eliminates stress, ensures long-term stability

Twin rectangular quenched guideways – high wear resistance

⚙️ Powerful Performance

58 kW servo spindle motor

≥ 5,000 Nm max torque

Speed range: 11 – 1,800 r/min (two-speed stepless)

🎯 CNC Deep Hole Skiving Roller Burnishing Machine Precision Feed System

Z1 axis feed: 1 – 6,000 mm/min, ≥35 kN feed force

Dual gear shaft anti-backlash design for smooth, accurate motion

💧 CNC Deep Hole Skiving Roller Burnishing Machine Advanced Cooling System

200 – 400 L/min flow rate, 16 bar max pressure

50 μm filtration (coarse → magnetic → fine)

Optional oil cooler (YB180) and oil mist separator

CNC Deep Hole Skiving Roller Burnishing MachineMachine Components

Component Function

Bed Twin rectangular quenched guideways, split design with precision rack

Headstock Cone disk clamping, chip discharge tube, motor-driven movement

Workpiece support rest Auxiliary support, vertical adjustment for different OD

Hydraulic clamping Self-centering, trapezoidal screw driven by hydraulic motor

Oil feeder Tool guidance, oil supply, support, sealing, positioning, clamping

Feed carriage Servo + planetary reducer + dual anti-backlash gears

Boring bar box 58kW spindle, DIN55027 nose, 85mm bore, independent lubrication

Boring bar support Hook-type design, absorbs shock/vibration, auto-release

Cooling system Above-ground tank, 3-stage filtration, full sensors

Hydraulic system 100 bar max pressure, for automatic tool expansion

CNC control Independent dust-proof cabinet with cooling system

Tooling Options

Tool Type Configuration Chip Evacuation

Pneumatic combined tool Skive + burnish, push-bore & pull-rolling Forward through bore

Hydraulic combined tool Skive + burnish, push-boring & rolling Forward through bore

Tools below Φ38 mm supplied by user.

CNC Deep Hole Skiving Roller Burnishing Machine​​​​​​​ Applications

Hydraulic cylinders – Construction, mining, agriculture equipment

Spindle bores – Machine tool spindles, precision shafts

Cylinder bores – Engine cylinders, pneumatic actuators

Cooling channels – Mold cooling, thermal management components

CNC Deep Hole Skiving Roller Burnishing Machine Technical Specifications Table

Category Parameter Value

Z1 Axis (feed) Speed range 1 – 6,000 mm/min

Rapid traverse 6,000 mm/min

Max feed force ≥35 kN

Z2 Axis (oil feeder) Rapid traverse 5,000 mm/min

Clamping stroke ≥150 mm

Max clamping force ≥35 kN

Z3 Axis (headstock) Rapid traverse 5,000 mm/min

Spindle Speed range 11 – 1,800 r/min

Power 58 kW

Torque ≥5,000 Nm

Nose DIN55027 Size 8

Spindle bore 85 mm

Cooling Pump motor 7.5 kW (x2)

Pressure 16 bar

Flow 200 – 400 L/min

Filtration 50 μm

Hydraulic Max pressure 100 bar

Optional Accessories

Oil mist separator

Oil cooler / chiller (YB180)

📌 Why Manufacturers Choose CNC Deep Hole Skiving Roller Burnishing Machine

Problem Solution

Slow honing cycles Single-pass skive + burnish – up to 70% faster

Hazardous sludge waste Dry chips – recyclable, no sludge

Inconsistent finish Mirror finish Ra0.05–0.4μm every time

Machine loses accuracy over time Double normalizing + FEA design – long-term stability

High tooling costs Long-lasting carbide and roller tooling

Poor chip evacuation Forward chip evacuation through bore + 400 L/min coolant

📞 Get a Quote

product-1064-637

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