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Hydraulic Cylinder Deep Hole Skiving Roller Burnishing Machine

Hydraulic Cylinder Deep Hole Skiving Roller Burnishing Machine

TGK160x1500mm CNC deep hole skiving roller burnishing machine is suitable for boring,scraping,rolling and combination processing of various hydraulic cylinders,industry cylinders and other precision pipe fittings. The processing aperture accuracy can reach IT8~IT10, and the surface roughness can reach Ra0.2-0.4μm after rolling.

Description

Hydraulic cylinder Deep hole skiving roller burnishing machine

About hydraulic cylinder SRB machine model TGK160x1500mm(other models are available,please contact us freely):


TGK160x1500mm CNC deep hole skiving roller burnishing machine is suitable for boring,scraping,rolling and combination processing of various hydraulic cylinders, cylinders and other precision pipe fittings. The processing aperture accuracy can reach IT8~IT10, and the surface roughness can reach Ra0.2-0.4um after rolling.


The machine adopts the processing methods: workpiece is fixed ,and the cutter tool is rotating . The positioning seat is positioned by the servo motor through the reduction gear box and the rack gear to position the workpieces of different lengths. The oil feeder pushes the workpiece tightly through the hydraulic cylinder.  The mast box adopts 30kW AC servo spindle motor, the speed range is 60-1000r/min (two gears), and the stepless speed regulation is adopted in the gear. The spindle bearing adopts high-precision bearing (NSK) and has high rotation precision. The feed box adopts Siemens servo motor, stepless speed regulation, and the feed adopts high-precision gear-rack structure to realize high-precision and stable feed of the spindle box. The bed adopts double-rectangular guide rails to ensure the overall rigidity of the machine tool, high motion precision and good wear resistance. With Taiwan hydraulic components, the performance is stable and reliable. The machine is equipped with an automatic chip removal device, which has good leak-proof performance; the coolant filtration method uses three-stage filtration with a filtration accuracy of 50um.


The machine uses a skiving rolling method. Because the workpiece does not rotate, a floating scraping-rolling tool or a push-pull-rolling tool is required. The workpiece is a cold-drawn or roughened pipe.

According to the actual situation of the buyer's workpiece, the tool is driven by the push-pull-rolling method. The diameter of the machining is 0.2-1.2mm, the cutting speed is 150-300m/min, and the feed rate can reach 1-4mm/r. The obtained surface roughness Ra is 0.2-0.4 μm, and the dimensional accuracy can reach IT8 to IT9. For the case where the machining allowance is 0.2 mm,For example, the φ100mm specification hole requires the initial hole (φ99.8mm) to have a roundness of ≤0.04mm and a straightness of not more than 0.1mm/meter.

Machine main parameters:

Specification

Parameters

Note

Boring  diameter range

38mm~160mm

 

Boring depth range

600mm~1500mm

 

Machine guide rail width

600mm

 

Infeed speed range

10-3000mm/min

Stepless

Boring box main motor

30kw

MK motor

Spindle rotary speed range and grades

60-1000r/min

2 gears stepless

Infeed motor

3kw

AC servo motor

CNC system

Siemens S7 PLC system

Cooling system rated power

2.5MPa

 

Cooling system flow range

200-600L/min

 

Hydraulic system rated working pressure

6.3MPa

 

Automatic tooling expansion system rated working pressure

3MPa

 


Machine main configuration list:

No.

Name

Manufacturer

1

Spindle

Chinese brand

2

Spindle bearing

NSK

3

OIL Pressure head bearing

NSK

4

Hydraulic components

Taiwan

5

Main motor

MK

6

Main motor driver

MK

7

CNC system

Siemens S7 PLC system

8

Infeed servo motor

Siemens

9

Positioning seat motor

Siemens

 

Chain type chip conveyor

Siemens

 

Rack

Taiwan

 

Electrical cabinet

Chinese brand

 

Low voltage electrical components

Chinese brand

 

Precise reducer

Taiwan

 

QQ20150429092448_

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