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Deep Hole Drilling Machine For Quartz Glass Material

Deep Hole Drilling Machine For Quartz Glass Material

Three Coordinate Quartz Glass Drilling M achine Machine Sketch for reference only Machine sketch for reference only Machine Brief : This machine is a three axis, efficient, high-precision, and highly automated quartz glass deep hole machining machine. The cutting tool rotates and feeds,the...

Description

Three Coordinate Quartz Glass Drilling Machine

Machine Sketch for reference only

1

 

Machine sketch for reference only

Machine Brief :

This machine is a three axis, efficient, high-precision, and highly automated quartz glass deep hole machining machine. The cutting tool rotates and feeds,the machining accuracy and surface roughness can be achieved through one continuous drilling. This machine is controlled by CNC system for easy operation and improving safety. It also has the function of automatic cycling. Therefore, it is not only suitable for small batch processing, but also especially for the requirements of mass production. It can drill not only through hole , but also blind hole and step hole .

 

Main part of machine :

Drilling hole diameter range : Φ 10-Φ50mm

Max. Drilling depth and hole diameter ratio is :80:1

Max. Drilling depth: 1500 mm

Working table : Can move vertically (Y direction) and horizontally (X direction), CNC control; Equips with fixed T-slot working table .

X-axis: Control the lateral movement of the workpiece; Ball linear guide rail; The servo motor drives the ball screw to realize the movement in X-axis direction ; CNC control.

Y-axis: Control the movement of the working table in the vertical direction; Roller heavy-duty linear guide rail; The servo motor drives the ball screw through a servo reducer to achieve Y-direction movement; CNC control; Servo motor with brake .

Z-axis: Control cutting tool feed movement; Rolling linear guide rail; The servo motor drives the ball screw through a coupling to achieve Z-direction movement , CNC control; The cutting tool feed rate can be stepless .

Drill box: Drive the cutting tool to rotate ; The spindle is driven by a servo main motor, synchronous belt, and synchronous pulley, achieving stepless speed regulation, main motor power 7.5kw,, and the max. spindle rotation speed is 5000r/min. The rear end of the drill box spindle adopts American DEUBLIN rotary joint.

 

2

Drill box sketch

Guide frame : To guide the direction of cutting tool, discharge chips, and support the drilling bar ; The guide sleeve can move axially under the control of the pneumatic system to tighten and loosen the workpiece.

Coolant system : Supply cutting liquid for the cutting tool and discharge the cutting chips ; Mainly composed of oil tank,filtering device,pump group, liquid level controller, oil chiller etc. .

3

 

Coolant system sketch

Drill bar support rest : 2 sets, used to support the drilling bar .

4

 

Drilling bar support rest sketch

The machine bed , column, lifting sliding table, box body etc. basic parts adopt resin sand casting technology , with twice time aging treatment to eliminate the internal stress , so that the machine bed and casting part will keep accuracy , not deform .

 

 

CNC system : SIEMENS CNC system

Equipped with electronic handwheel, independently movable control handwheel .

Machine main parameters:

Specification

Parameter

Working

capacity

Drilling hole diameter range (mm)

Φ 10~Φ50

Max. Drilling depth(mm)

1500

Machine

features

Z-axis

Feeding speed range (mm/min)

0~500

Rapid move speed (m/min)

2

Feed motor torque (Nm)

10

X-axis

Rapid move speed (m/min)

3

Stroke (mm)

300

Motor torque

7Nm

Y-axis

Rapid move speed (m/min)

2

Stroke (mm)

300

Motor torque

25 Nm

Drill box

Max. Rotation speed (r/min)

5000

Motor power (KW)

7.5

Working table

Size (X-direction X Z-direction ,mm)

500x1300

Working table loading capacity (kg)

500

Coolant

system

Max. Pressure (MPa)

2.5

Max. Flow (L/min)

50

Others

Max. Drilling depth and hole diameter ratio

80:1

Machine total power (about, KW)

24

Machine total weight (about, ton)

8.5

 

 

Machining accuracy :

l Hole surface roughness: Ra0.4~1.6um

l Hole deviation : 1mm/ 1000mm

l Hole size accuracy : IT7~IT10

Machine standard parts list :

No

Name

QTY

Remark

1

Machine bed

1SET

 

2

Drill box

1SET

 

3

Servo main motor of drill box

1SET

 

4

T-slot working table

1SET

 

5

Drilling bar support rest

2SET

 

 

6

X-axis (Control the lateral movement of the workpiece)

1SET

 

7

Y-axis (Control workpeice to move up and down)

1SET

 

8

Z-axis (Control cutting tool feeding movement)

1SET

 

9

Coolant system

1SET

 

10

Pneumatic system

1SET

 

11

Electric box

1SET

 

13

CNC system and its servo feeding motor

1SET

SIEMENS

14

Machine User Manual

1SET

 

 

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