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Double Spindle CNC Gundrilling Machine For Military And Defense

Double Spindle CNC Gundrilling Machine For Military And Defense

1. Machine tool overview 1.1 Processing range Drilling range: Φ5 ~ Φ20mm Maximum drilling depth: 500 mm Maximum workpiece range: Φ15 ~ Φ85mm 1.2 Gun drilling method, double spindle structure, can use two workpieces at the same time, suitable for processing coaxial holes on shaft...

Description

1. Machine tool overview

1.1 Processing range

Drilling range: Φ5 ~ Φ20mm

Maximum drilling depth: 500 mm

Maximum workpiece range: Φ15 ~ Φ85mm

 

1.2 Gun drilling method, double spindle structure, can use two workpieces at the same time, suitable for processing coaxial holes on shaft parts; At the same time, it has the function of pulling hinge. After drilling is completed, replace the reamer and auxiliary damping device, and the clamping mode is consistent with drilling. It is convenient and quick to change the cutter, and the reaming and gun drilling feed are opposite.

1.3 During machining, the tool and workpiece rotate relatively, and the tool is fed. Used for machining coaxial holes on shaft workpieces.

1.4 Workpiece clamping

The front end of the spindle of the head box and the guide frame is equipped with a conical disk, and the hydraulic system controls the axial movement of the spindle of the head box, and automatically clamps and positions the workpiece by using the chamfering of the conical disk and both ends of the workpiece; The center frame is supported in the middle part of the workpiece.

product-305-203

Workpiece clamping diagram

 

1.5 The guide rail used on the machine tool adopts linear guide rail.

1.6 CNC system: SIEMENS

1.7 Drill pipe box

The servo main motor is used to drive the spindle to rotate through the synchronous belt and synchronous pulley, which can realize stepless speed regulation, and the maximum speed of the spindle is 5000r/min; Double spindle structure, one motor drives two spindles to rotate; The spindle is driven in front, which is beneficial to protect the main motor and facilitate tool change.

product-308-286

1.8 bedside box

Drive the workpiece to rotate at a constant speed of 117r/min; The spindle can be axially moved under the control of the hydraulic system and is used to tighten or loosen the workpiece. The spindle is driven in front, which is convenient for loading and unloading

 

workpieces and helps to protect the main motor.

Double spindle structure, one motor drives two spindles to rotate.

It can be manually moved on the linear guide rail of the workbench, and after moving into position, it is manually locked on the workbench by locking block.

product-294-234

1.9 Tool feed system

With the structure of ball screw driven by servo motor, the cutter feed can realize stepless speed regulation.

1.10 Drill pipe support

1 set, supporting drill pipe.

1.11 Cooling System

It is mainly composed of high-pressure pump unit, chain plate chip removal machine, oil cooler, filter device, etc. On the numerical

 

control system operation station, assemble the cooling system flow adjustment panel.

1.12 Basic parts such as bed and box are cast with resin sand and have undergone twice aging treatment. The oil return tank of the bed body is inclined and will not store oil.

1.13 Guide frame

Used for tool guidance, chip removal, supporting tool bars. The front end thereof is equipped with a guide sleeve for tool guidance;

The rear end is equipped with a cutter bar support sleeve for supporting the cutter bar.

1.14 The machine tool is equipped with full protection.

2. Machine tool main parameters

Primary parameters

Range of borehole diameters

Φ5 ~ Φ20mm

Drill large borehole depth

500mm

Maximum workpiece length

500mm

Number of spindles

2

Spindle spacing

140mm

Drill pipe box

Main motor power

7.5 KW

Maximum rotational speed

5000r/min

Bedside box

Power

1.5 KW

Rotational speed

117r/min

Tool feed

Feed speed range

5 ~ 500mm/min

Fast moving speed

4m/min

Feed motor torque

10Nm

Cooling system

Maximum flow rate

100L/min

Maximum pressure

8MPa

 

 

Filtration accuracy

20 μm

Machining accuracy

Drilling hole diameter accuracy

IT7 to IT10

Borehole roughness

Ra1.6 μm ~ 6.3 μm

Deviation of inlet and outlet center of borehole

Workpiece rotation 0.5 mm/1000mm

Other

Total machine tool power (approx.)

25KW

Footprint

4.8 m × 3.1 m

Machine tool weight (approx.)

5 tons

3. 3.Main configuration list of machine tools

No.

Name

Manufacturer

1

CNC system, servo feed motor

SIEMENS

2

Drill pipe box servo spindle motor

Emke

3

Spindle bearing

NSK

4

Screw bearing

Domestic

5

Ball screw

TBI

6

Rolling linear guide

HIWIN

7

Chip removal machine

Domestic

8

Drag chain

Domestic

9

Rotary joint

DEUBLIN, USA

10

Main Electrical Components

SCHNEIDER/SIEMENS

11

Main hydraulic components for hydraulic systems

Taiwan North Precision Machinery

12

Variable frequency motor for cooling system

Domestic

13

Frequency converter for cooling system

Domestic

14

Automatic wet-changing device

Domestic

15

Oil cooler

Furuize

16

Paper belt filter

Domestic

4. Machine tool standard

 

Chain plate chip removal machine, automatic paper feeding paper belt filter, oil cooler, cutter oil supply pump set, numerical control system and its servo feed motor, servo main motor for drill pipe box, T-slot worktable, linear guide rail, hydraulic station, 1 set of drill pipe bracket, two sets of workpiece bracket, constant speed bedside box, 1 set of machine mattress iron, SIEMENS numerical control system, fully protected.

5. Machine tool option

Other CNC systems, auxiliary devices, cutting tools, cutting oil, automatic oil throwing machines, etc.

6. Processing situation

Center deviation of inlet and outlet of drilling hole: 0.5 mm/1000mm (workpiece rotation)

Drilling roughness: Ra1.6 ~ 6.3 um

Drilling hole accuracy: IT7 ~ IT10

7. Acceptance of machine tools

7.1 The user comes to the machine tool manufacturer for pre-acceptance. 2 workpieces shall be processed. The test piece and cutting tool shall be provided by the user and accepted according to item 6.

7.2 The final acceptance shall be carried out at the user's factory. Carry out workpiece cutting and machine 2 workpieces. The test piece and tool shall be provided by the user and accepted according to item 6. After passing the qualification, both parties sign the final acceptance minutes, and the signature will take effect.

 

8. After-sales service

 

 

8.1 Installation and commissioning

After the machine tool arrives at the user's factory, the machine tool manufacturer sends personnel to guide the equipment installation and be responsible for debugging.

8.2 Training

The machine tool manufacturer will train the user's programming, operation and maintenance personnel for 3 working days.

During the training period, the machine tool manufacturer will be responsible for guiding the user's relevant technical and operating personnel to conduct trial production of typical parts.

8.3 Machine tool manufacturers strictly abide by our company's product after-sales service commitments.

9. Uncovered matters shall be negotiated by both parties.

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