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Add: No.21, D Zone Jingjinluji Industry Park, Xingfu Road, Dezhou City, Shandong, China
Whatsapp/Wechat: +8615165964868
SKYPE: susanleeguobin
Email: dzguanlu@dzguanlu.com
Official webiste: www.dzgljc.com
Cylindrical Honing Machine
Tube cylinder Honing Machine 2M2120 deep hole honing machine is suitable for cylindrical jobs honing and polish process, and also works for precision parts,after worked by the machine,the hole accuracy can be up to IT6~IT7,surface roughness can be up to Ra0.2-0.4μm. Deep hole honing diamerter...
Description
Used for repairing hydraulic cylinders or gun barrel honing process. By using this machine to get better surface roughness.
Our machine bed is cast by iron.
Our tube cylinder honing machine expanding head is controlled by servo motor.
The honing processing position is washed by inner and outer sprayer.
Machine Main Parameters(many models are available):
Item | Specification |
Machine name | Horizontal deep hole honing machine |
Machine Model | 2M2135×10000mm |
Deep hole honing machine diameter range | Φ40-Φ350mm |
Deep hole honing length | Max. 10000mm |
Center height: carrier body guide surface to honing bar | 350mm |
Clamping jobs diameter range | Φ60-Φ400mm |
Honing box spindle speed range | 25-250r/min stepless |
Honing box spindle reciprocate speed range | 1-20m/min stepless |
Honing box motor power | 7.5KW(servo motor) |
Coolant pump flow | 100L/min(adjustable) |
Coolant box volume | 950L |
Honing head expanding system oil pump motor power(servo control) | 0.75Kw |
Coolant pump motor power | 0.25Kw |
Reciprocate motor power | 5.5Kw |
Machine usage:
l The machine is used for cylindical jobs honing process.
l Honed hole accuracy:IT6-IT7
l Honed hole roughness: Ra0.2-Ra0.4μm
l The machine can be partical honing,reparing the cylinders.
Newly design advantage:
Honing head expansion controlled by servo motor
| l Expansion pressure is steady and reliable. l Can inspect the workpiece inner hole automatically,which can realize partical honing, enhance the working efficiency. l Servo control can be controlled through CNC pannel,diginal read,adjustment accuracy. |
Honing oil feeding(outside and inside combined)
| l Honing oil go inside through honing bar,which will have big force to wash the honing dirties away. l Inside honing oil feeding can make up the long workpiece honing defect. |
Machine mainly units:
Machine bed base
Machine bed base | l Square steel welding. l tempering-ageing treatment. l ball blast treatment. l machining process(planing, grinding, milling). |
Guide rail | l Round linear guide rail. l With rack and pinion transmission structure. |
Carrier | Carrier is mounted on round linear guide rail. Drive honing box moving. |
Workpiece
Workpiece clamping mode | Chains clamping/locking. |
Workpiece location | l V rest and U wheel(depends on the workpiece size). l Centering the workpiece by adjusting the screw. |
Workpiece honing oil infeeding | Honing bar(inside honing oil) delivery and outside honing oil through oil hose. |
Honing head
Honing head | l Installed on the honing bar, and the honing bar is driven to rotate and do axial infeeding by honing box. |
Honing head drive | Driven though honing box spindle rotation, and do axial motion. |
Honing head expansion | by servo motor(0.75Kw) |
Honing Box
Honing box | Mounted on carrier. |
Honing box motor | 7.5KW(Servo motor) |
Honing box spindle speed range | 25-250r/min stepless |
Coolant system
Coolant tank | Floor Mounted |
Coolant pump flow | 10L/min |
Honing head expansion servo motor power | 0.75kw |
Coolant volume | 950L |
Coolant pump motor power | 0.25kw |
Honing head cooling pump (Inside oil feeding) | Multistage type(inside oil feeding 1.5kw) |
Honing head cooling pump (outside oil feeding) | AB-200(0.75kw) |
Paper filter and magnet filtering | 20μm level of purity |
Honing oil | HY-80(Chinese brand), dynamic viscosity 3-6 cm2 per seconds, flash point: 130 , frozen point: -30census. |
Lubrication system:
Lubrication system | l Honing box is self lubrication system (fill in lubrication oil into honing box, lubrication all parts during gear rotating). l Round linear lubrication is intermittent lubrication (Single shot type centralized lubrication system). |
Lubrication system pressure | 0.8MPA |
Lubrication tank capacity | 1.5L |
Oil level sensor | Low level sensing-light alarm and bell alarm. |
Lubrication oil type | Mineral base oil. |
Electrical system
Machine controlling system | Delta PLC |
Adjustment of stroke position | Set position on PLC panel |
Operation console | Touch screen colour HMI |
Electrical cabinet | Inside the machine base(save space) |
Air circulation | Exhaust fan(two sets) |
Supply voltage | 3 phase,380V, 50HZ(to be confirmed by customer) |
Total connected power | About 15KW |
Machine Foot Print:
Floor Space | 22.5m×2.5m×1.6m |
Machine Weight | About 13 tons |
Loading into container | 2×40GP |
Machine quantity
Series | Parts Name | Unit | Quantity | Remark |
1 | Machine bed | set | 1 | |
2 | Honing box | set | 1 | |
3 | Honing bar rest | set | 1 | |
4 | Honing bar fixed rest | set | 1 | |
5 | Honing head carrier | set | 1 | |
6 | Carrier | set | 1 | |
7 | Coolant system | set | 1 | |
8 | Job fixed rest | set | 2 | |
9 | Chips discharge system | set | 1 | |
10 | Electric control system | set | 1 | |
11 | Electric box | set | 1 | |
12 | Attachment and spanner | set | 1 | Include blocks and bolts |
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