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CNC Gun Drilling Machine With Double Spindle

CNC Gun Drilling Machine With Double Spindle

1. Machine brief : 1.1 Processing Capacity : Drill diameter range: Φ3~Φ20mm Max. Drill depth :1000mm Max. Hole length-diameter ratio : 100:1 Workpiece OD range: Φ15~Φ100m 1.2 Gun drilling processing method,DOUBLE spindle structure,can drill TWO workpiece ,suitable for drilling...

Description

1. Machine brief:

1.1 Processing Capacity :

Drill diameter range: Φ3~Φ20mm

Max. Drill depth :1000mm

Max. Hole length-diameter ratio : 100:1

Workpiece OD range: Φ15~Φ100m

 

1.2 Gun drilling processing method,DOUBLE spindle structure,can drill TWO workpiece ,suitable for drilling the coaxial hole on shaft parts.

1.3 When drilling ,both workpiece and cutting tool rotate in opposite directions, cutting tool feeding . Used for drilling the coaxial hole on shaft parts .

1.4Workpiece clamping:

The cone disk is mounted in front end of spindle of headstock and guide frame, the hydraulic system control the headstock spindle to move axially, use the cone disk and chamfer on both end of workpiece to clamp and position the workpiece automatically .

2

 

Workpiece Clamping Sketch

1.5 The machine adopts linear guide rail .

1.6 CNC system :SIEMNES 808D

1.7 Drill box:

Adopt the servo main motor driving the spindle to rotate through synchronous belt and synchronous belt wheel, speed stepless could be realized , the max. rotary speed of spindle is 5000r/min ; One motor drives two spindles to rotate . The spindle driver front-located, good for protecting the main motor, and convenient for changing the cutting tool .

3

1.8 Headstock:

Drive the workpiece to rotate, rotary speed is constant 120r/min;The spindle can move axially under the control of hydraulic system to tighten and loosen the workpiece ; The spindle driver front-located, good for protecting the main motor, and convenient for changing the cutting tool .

4

1.9 Cutting tool feeding system:

Adopt the structure of servo motor driving ball screw, the cutting tool feeding speed stepless could be realized .

1.10 Drill bar support rest :

3 sets , the movement between drill bar support rest and drill box is linked; The distance between drill bar support rests is equal when the drill box locates in any position.

5

1.11 Coolant system :

Mainly composed of high pressure pump groups, chain plate chips conveyor, oil chiller,filter device and so on . The pressure adjustment knob and flow adjustment panel of the coolant system are installed on the CNC system operation station .

6

1.12: The machine bed ,box body etc. basic parts are cast by resin sand, through twice aging treatment.The machine bed is designed with slant oil returning slot , so that the cutting oil will not be stored, could return to the oil tank quickly .

1.13 Guide frame:

Used for guiding the cutting tool , discharge cutting chips , supporting the drill bar . The guide sleeve is assembled on its front end , used for guiding the cutting tool ; The drill bar support sleeve is assembled on its rear end, used for supporting the drill bar .

2. Machine main technical parameters :

Model

ZSK2102x1000mm (DOUBLE SPINDLE)

Main parameter

Drilling diameter range

Φ3~Φ20mm

Max. Drill depth

1000mm

Max. Workpiece length

1000mm

Spindle quantity

2

 

Spindle space

140mm

Drill box

Main motor power

7.5KW

Max. Rotary speed

5000r/min

Headstock

Power

1.5 KW

Rotary speed

120r/min

Cutting tool feeding

Feeding speed range

5~500mm/min

Rapid move speed

4m/min

Feeding motor torque

7.5Nm

Coolant system

Max. Flow

100L/min

Max. Pressure

10MPa

Filter accuracy

20μm

Processing accuracy

Hoe size accuracy

IT7~IT10

Surface roughness

Ra0.8μm~3.2μm

Hole entry and exit deviation

Workpiece fixed, 1mm/1000mm;

Workpiece rotation,0.5mm/1000mm.

(Max. hole length-diameter ratio≤100:1)

Others

Machine general power (about)

25kw

Floor size

5.8m x 3. 1m

Machine weight(about)

6T

 

3. Machine main configurations :

Series

Name

Supplier

1

CNC system , servo feeding motor

SIEMENS

2

Servo spindle motor of drill box

MK

3

Spindle bearing

Chinese famous brand

4

Screw bearing

Chinese famous brand

5

Ball screw

Chinese famous brand

6

Rolling linear guide rail

Chinese famous brand

7

Chips conveyor

Chinese famous brand

8

Chain

Chinese famous brand

9

Main electric component

Schneider

10

Main hydraulic components of hydraulic system

Chinese famous brand

11

Frequency Converter Motor of coolant system

Chinese famous brand

12

Frequency Converter of coolant system

Chinese famous brand

13

Auto lubricating device

Chinese famous brand

 

4. Machine Main parts :

Series

Standard parts

Optional parts

1

Chain type chips conveyor

Auxiliary toolings

2

Auto paper filter

Cutting tools

3

Oil chiller

Cutting oil

4

Cutting tool oil supply pump group

Automatic oil dumper

5

CNC system and servo feeding motor

NSK spindle bearing

6

Servo main motor for drill box

/

7

T-slot working table

/

8

Linear guide rail

/

9

Hydraulic pump station

/

10

Drill bar support rest

/

11

Two sets workpiece carrier

/

12

Constant speed headstock

/

13

One set Machine User Manual

/

 

5. Processing accuracy :

Item

Accuracy

Hole entry and exit deviation

(Max. hole length-diameter ratio≤100:1)

1mm/1000mm (Workpiece fixed)

0.5mm/1000mm (Workpiece rotation)

Hole surface roughness

Ra0.8~3.2μm

Hole size accuracy

IT7~IT10

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