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Deep Hole Gun Drilling Machine For Medical Inplant

Deep Hole Gun Drilling Machine For Medical Inplant

1. Machine brief : 1.1 Processing Capacity : Drill diameter range: Φ4~Φ20mm Max. Drill depth :500mm Max. Hole length-diameter ratio : 100:1 Workpiece OD range: Φ15~Φ100mm 1.2 Gun drilling processing method, single/Double spindle structure,suitable for drilling the coaxial hole on...

Description

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1.Machine brief:

1.1 Processing Capacity:

Drill diameter range: Φ4~Φ20mm

Max. Drill depth :500mm

Max. Hole length-diameter ratio : 100:1

Workpiece OD range: Φ15~Φ100mm

1.2 Gun drilling processing method, single/Double spindle structure,suitable for drilling the coaxial hole on shaft parts.

1.3 When drilling ,both workpiece and cutting tool rotate in opposite directions, cutting tool feeding . Used for drilling the coaxial hole on shaft parts .

1.4 Workpiece clamping:

The cone disk is mounted in front end of spindle of headstock and guide frame, the hydraulic system control the headstock spindle to move axially, use the cone disk and chamfer on both end of workpiece to clamp and position the workpiece automatically .

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1.5 The machine adopts linear guide rail .

1.6 CNC system : GSK

1.7 Drillbox:

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Adopt the servo main motor driving the spindle to rotate through synchronous belt and synchronous belt wheel, speed stepless could be realized , the max. rotary speed of spindle is 5000r/min ; One motor drives two spindles to rotate . The spindle driver front-located, good for protecting the main motor, and convenient for changing the cutting tool

 

1.8 Headstock:

Drive the workpiece to rotate, rotary speed is constant 120r/min;The spindle can move axially under the control of hydraulic system to tighten and loosen the workpiece ; The spindle driver front-located, good for protecting the main motor, and convenient for changing the cutting tool

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1.9 Cuttingtool feeding system:

Adopt the structure of servo motor driving ball screw, the cutting tool feeding speed stepless could be realized .

1.10 Drill bar supportrest:

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2 sets , the movement between drill bar support rest and drill box is linked; The distance between drill bar support rests is equal when the drill box locates in any position.

1.11 Coolant system:

Mainly composed of high pressure pump groups, chain plate chips conveyor, oil chiller,filter device and so on . The pressure adjustment knob and flow adjustment panel of the coolant system are installed on the CNC system operation station .

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1.12: The machine bed ,box body etc. basic parts are cast by resin sand, through twice aging treatment.The machine bed is designed with slant oil returning slot , so that the cutting oil will not be stored, could return to the oil tank quickly .

1.13 Guide frame:

Used for guiding the cutting tool , discharge cutting chips , supporting the drill bar . The guide sleeve is assembled on its front end , used for guiding the cutting tool ; The drill bar support sleeve is assembled on its rear end, used for supporting the drill bar .

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2.Machine main technical parameters :

Model

ZSK2102*500

Main parameter

Drilling diameter range

Φ4~Φ20mm

Max. Drill depth

500mm

Max. Workpiece length

500mm

Spindle quantity

1/2

Main spindle space

140mm

Drill box

Main motor power

7.5KW

Max. Rotary speed

5000r/min

Headstock

Power

1.5 KW

Rotary speed

120r/min

Cutting tool feeding

Feeding speed range

5~500mm/min

Rapid move speed

4m/min

Feeding motor torque

10Nm

Coolant system

Max. Flow

150L/min

Max. Pressure

10MPa

Filter accuracy

20μm

Processing accuracy

Hoe size accuracy

IT7~IT10

Surface roughness

Ra0.8μm~3.2μm

Hole entry and exit deviation

Workpiece fixed,1mm/1000mm;

Workpiece rotation,0.5mm/1000mm. (Max. hole length-diameter ratio≤100:1)

 

Others

Machine general power (about)

25kw

Floor size

4.8m x 3.1m

Machine weight(about)

7.5T

3.Machine main configurations :

Series

Name

Supplier

1

CNC system , servo feeding motor

GSK

2

Servo spindle motor of drill box

MK

3

Spindle bearing

Chinese famous brand

4

Screw bearing

Chinese famous brand

5

Ball screw

Chinese famous brand

6

Rolling linear guide rail

Chinese famous brand

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Chips conveyor

Chinese famous brand

8

Chain

Chinese famous brand

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Main electric component

SIEMENS

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Main hydraulic components of hydraulic system

Chinese famous brand

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Frequency Converter Motor of coolant system

Chinese famous brand

12

Frequency Converter of coolant system

Chinese famous brand

13

Auto lubricating device

Chinese famous brand

4.Machine Main parts :

Series

Standard parts

Optional parts

1

Chain type chips conveyor

Auxiliary toolings

2

Auto paper filter

Cutting tools

3

Oil chiller

Cutting oil

4

Cutting tool oil supply pump group

Siemens/Fanuc CNC control system

5

CNC system and servo feeding motor

Automatic oil dumper

6

Servo main motor for drill box

NSK spindle bearing

7

T-slot working table

/

8

Linear guide rail

/

9

Hydraulic pump station

/

10

Drill bar support rest

/

11

Two sets workpiece carrier

/

12

Constant speed headstock

/

13

One set Machine User Manual

/

14

Automatic loading and unloading

/

5.Processing accuracy :

Item

Accuracy

Hole entry and exit deviation

(Max. hole length-diameter ratio≤100:1)

1mm/1000mm (Workpiece fixed)

0.5mm/1000mm (Workpiece rotation)

Hole surface roughness

Ra0.8~3.2μm

Hole size accuracy

IT7~IT10

6.More machine photos for reference ONLY:

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