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Add: No.21, D Zone Jingjinluji Industry Park, Xingfu Road, Dezhou City, Shandong, China
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Deep Hole Gun Drilling Machine For Medical Inplant
1. Machine brief : 1.1 Processing Capacity : Drill diameter range: Φ4~Φ20mm Max. Drill depth :500mm Max. Hole length-diameter ratio : 100:1 Workpiece OD range: Φ15~Φ100mm 1.2 Gun drilling processing method, single/Double spindle structure,suitable for drilling the coaxial hole on...
Description

1.Machine brief:
1.1 Processing Capacity:
Drill diameter range: Φ4~Φ20mm
Max. Drill depth :500mm
Max. Hole length-diameter ratio : 100:1
Workpiece OD range: Φ15~Φ100mm
1.2 Gun drilling processing method, single/Double spindle structure,suitable for drilling the coaxial hole on shaft parts.
1.3 When drilling ,both workpiece and cutting tool rotate in opposite directions, cutting tool feeding . Used for drilling the coaxial hole on shaft parts .
1.4 Workpiece clamping:
The cone disk is mounted in front end of spindle of headstock and guide frame, the hydraulic system control the headstock spindle to move axially, use the cone disk and chamfer on both end of workpiece to clamp and position the workpiece automatically .

1.5 The machine adopts linear guide rail .
1.6 CNC system : GSK
1.7 Drillbox:

Adopt the servo main motor driving the spindle to rotate through synchronous belt and synchronous belt wheel, speed stepless could be realized , the max. rotary speed of spindle is 5000r/min ; One motor drives two spindles to rotate . The spindle driver front-located, good for protecting the main motor, and convenient for changing the cutting tool
1.8 Headstock:
Drive the workpiece to rotate, rotary speed is constant 120r/min;The spindle can move axially under the control of hydraulic system to tighten and loosen the workpiece ; The spindle driver front-located, good for protecting the main motor, and convenient for changing the cutting tool

1.9 Cuttingtool feeding system:
Adopt the structure of servo motor driving ball screw, the cutting tool feeding speed stepless could be realized .
1.10 Drill bar supportrest:

2 sets , the movement between drill bar support rest and drill box is linked; The distance between drill bar support rests is equal when the drill box locates in any position.
1.11 Coolant system:
Mainly composed of high pressure pump groups, chain plate chips conveyor, oil chiller,filter device and so on . The pressure adjustment knob and flow adjustment panel of the coolant system are installed on the CNC system operation station .

1.12: The machine bed ,box body etc. basic parts are cast by resin sand, through twice aging treatment.The machine bed is designed with slant oil returning slot , so that the cutting oil will not be stored, could return to the oil tank quickly .
1.13 Guide frame:
Used for guiding the cutting tool , discharge cutting chips , supporting the drill bar . The guide sleeve is assembled on its front end , used for guiding the cutting tool ; The drill bar support sleeve is assembled on its rear end, used for supporting the drill bar .

2.Machine main technical parameters :
|
Model |
ZSK2102*500 |
|
|
Main parameter |
Drilling diameter range |
Φ4~Φ20mm |
|
Max. Drill depth |
500mm |
|
|
Max. Workpiece length |
500mm |
|
|
Spindle quantity |
1/2 |
|
|
Main spindle space |
140mm |
|
|
Drill box |
Main motor power |
7.5KW |
|
Max. Rotary speed |
5000r/min |
|
|
Headstock |
Power |
1.5 KW |
|
Rotary speed |
120r/min |
|
|
Cutting tool feeding |
Feeding speed range |
5~500mm/min |
|
Rapid move speed |
4m/min |
|
|
Feeding motor torque |
10Nm |
|
|
Coolant system |
Max. Flow |
150L/min |
|
Max. Pressure |
10MPa |
|
|
Filter accuracy |
20μm |
|
|
Processing accuracy |
Hoe size accuracy |
IT7~IT10 |
|
Surface roughness |
Ra0.8μm~3.2μm |
|
|
Hole entry and exit deviation |
Workpiece fixed,1mm/1000mm; Workpiece rotation,0.5mm/1000mm. (Max. hole length-diameter ratio≤100:1) |
|
|
Others |
Machine general power (about) |
25kw |
|
Floor size |
4.8m x 3.1m |
|
|
Machine weight(about) |
7.5T |
3.Machine main configurations :
|
Series |
Name |
Supplier |
|
1 |
CNC system , servo feeding motor |
GSK |
|
2 |
Servo spindle motor of drill box |
MK |
|
3 |
Spindle bearing |
Chinese famous brand |
|
4 |
Screw bearing |
Chinese famous brand |
|
5 |
Ball screw |
Chinese famous brand |
|
6 |
Rolling linear guide rail |
Chinese famous brand |
|
7 |
Chips conveyor |
Chinese famous brand |
|
8 |
Chain |
Chinese famous brand |
|
9 |
Main electric component |
SIEMENS |
|
10 |
Main hydraulic components of hydraulic system |
Chinese famous brand |
|
11 |
Frequency Converter Motor of coolant system |
Chinese famous brand |
|
12 |
Frequency Converter of coolant system |
Chinese famous brand |
|
13 |
Auto lubricating device |
Chinese famous brand |
4.Machine Main parts :
|
Series |
Standard parts |
Optional parts |
|
1 |
Chain type chips conveyor |
Auxiliary toolings |
|
2 |
Auto paper filter |
Cutting tools |
|
3 |
Oil chiller |
Cutting oil |
|
4 |
Cutting tool oil supply pump group |
Siemens/Fanuc CNC control system |
|
5 |
CNC system and servo feeding motor |
Automatic oil dumper |
|
6 |
Servo main motor for drill box |
NSK spindle bearing |
|
7 |
T-slot working table |
/ |
|
8 |
Linear guide rail |
/ |
|
9 |
Hydraulic pump station |
/ |
|
10 |
Drill bar support rest |
/ |
|
11 |
Two sets workpiece carrier |
/ |
|
12 |
Constant speed headstock |
/ |
|
13 |
One set Machine User Manual |
/ |
|
14 |
Automatic loading and unloading |
/ |
5.Processing accuracy :
|
Item |
Accuracy |
|
Hole entry and exit deviation (Max. hole length-diameter ratio≤100:1) |
1mm/1000mm (Workpiece fixed) |
|
0.5mm/1000mm (Workpiece rotation) |
|
|
Hole surface roughness |
Ra0.8~3.2μm |
|
Hole size accuracy |
IT7~IT10 |
6.More machine photos for reference ONLY:


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