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Hole Boring Machine

Hole Boring Machine

Machine function:Push boring. Push boring:Cutting oil is fed into the tool through the gap between the coolant adapter, the boring bar, and the hole wall, carrying the chips out through the workpiece's bottom hole. During the process, the tool moves towards the headstock.

Description

Hole Boring Machine

TECHNICAL SPECIFICATIONS:

product-700-288

product-650-401

For reference only

1 Machine Brief

1.1 Machine processing range:

Boring diameter range :100-500mm

Workpiece OD range :220-550mm

 

1.2 Machine function:Push boring.

Push boring: Cutting oil is fed into the tool through the gap between the coolant adapter, the boring bar, and the hole wall, carrying the chips out through the workpiece's bottom hole. During the process, the tool moves towards the headstock.

 

1.3 Machine main structure:

1.3.1 Machine main components:machine bed, headstock,oil pressure head, boring bar support rest, slide rail, rack and pinion,coolant system, PLC control system, electric box, center rest.

 

1.3.2 Workpiece clamping method:

Rough boring :

The manual three-jaw chuck on the headstock clamps one end of the workpiece, while the coolant adapter's nose cone automatically clamps the opposite end.

product-282-191

Precision boring :

Nose cones are mounted on both the headstock and the coolant adapter. The workpiece ends are machined with chamfers. The CNC system controls the axial movement of the coolant adapter to automatically clamp and position the workpiece, while a steady rest supports the workpiece, as shown below.

product-314-224

 

1.3.3 Machine system: DELTA PLC control system, with touch screen.

Z-axis: Feed carriage longitudinal feeding motion; servo motor drives the rack-and-pinion mechanism via reduction gear mechanisms.
X-axis: Coolant adapter servo-clamps the workpiece; servo motor drives the rack-and-pinion mechanism via reduction gear mechanisms.
Industrial HMI panel installed on the machine: Operators perform real-time operations and monitoring on this panel.
Settable parameters: Spindle speed, feed rate, machining depth (infinitely adjustable during machining). Particularly suitable for difficult-to-machine materials like titanium alloys, stainless steel, and high-temperature alloys.
Integrated monitoring and alarm display: Digital readouts for coolant system flow, pressure, liquid level, and oil temperature.
Operator interface: Straightforward, easy to understand, and user-friendly.

product-700-372

1.3.4 Center rest:

The center rest is used to support the workpiece; the three-point closed center rest structure has two rollers on the bottom and one roller on the top; the two rollers on the bottom are used to adjust the lateral position through a screw.

product-198-280

1.3.5 Drill bar support rest:

Used to support the tool bar;

The high rigidity of the integral structure, which is equipped with support sleeve, can absorb the impact of the processing process, shake and so on.

Install the automatic hanging mechanism, the feed plate can automatically pull the tool bar support back to the initial position when the tool is withdrawn.

product-256-254

1.3.6 Coolant system:

It is mainly composed of cooling pump, chip box, oil tank, etc., to provide enough cutting oil for deep hole processing.

Above ground oil tank, the oil tank adopts high quality steel plate full welding treatment.

A retractable protective cover is installed between the chip receiving boxes on the oil tank to cover the oil tank to avoid debris falling into the oil tank.

Cutting oil pressure, liquid level, oil temperature, flow, can be digitally displayed on the control station.

product-440-204

 Electric box:

product-269-387product-273-388

Schneider low voltage electrical components:

product-468-321

2 Machine main parameters:Hole Boring Machine

 

Specification

Parameters

Note

Working capacity

Push Boring diameter range

Φ100~Φ500mm

 

Max.machining depth

6000mm

 

Workpiece outer diameter range

Φ200~Φ550mm

 

Workpiece length range

600-6000mm

 

Machine performance

 

 

 

 

 

 

Z axis(feeding carriage feeding)

Infeed speed range

5~1000mm/min

 

Rapid traverse rate

2000mm/min

 

Infeed motor torque/power

19Nm/3KW

 

X axis(Oil feeder moving)

Rapid traverse rate

2000mm/min

 

Infeed motor torque/power

19Nm/3kw

 

Headstock

Chuck

Φ630mm

Manual three-jaw chuck

Rotary speed range

30-100r/min

/

Motor power

55KW

Servo spindle motor

Spindle taper hole

Metric 140

 

Gear

Stepless speed regulation within the gear

Machine total power

85kw

 

Machine load bearing

3T

 

Machine total weight

About 25tons

 

Machine footprint

18.5mx3.3m

 

Width of guide rail

690mm

 

Center height(from flat guideway to spindle center)

500mm

 
Cooling system

Max.pressure

1MPa

 

Max. flow

600L/min

 

Oil tank capacity

4300L

 

https://www.dzgljc.com/deepholehoningmachine/deepholehoningmachines-10.html

Contact me for more details.
Wendy Yang:
Mobile/whatsapp:+86 18353451737
Email:deepholedrilling@dzguanlu.com

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