Vertical Deep Hole Drilling Machine

1. Processing products, processing content, and positioning method: ZK-40S-2 high-precision CNC drilling and tapping dual-use machine tool is used, equipped with fixed multi axis tool to drill threaded bottom holes and tap threaded holes.

2. Machine selection: ZK-40S-2 high-precision CNC drilling and tapping dual-use machine tool

Description: Z-axis (stroke: 450mm) servo control, X-axis (stroke: 300), spindle is MT3 spindle

3. Unit price of machine tool:See the table

4. Processing cycle time: seconds/piece (tentative)

5. Delivery time: Within 50 working days after receiving the deposit, the goods will be shipped.

6.Overall layout and purpose of the machine tool

 

(The pictures are for reference only, the machine tool is subject to actual delivery)

7.Machine tool characteristics

7.1. This machine tool is designed and manufactured using a box shaped structure, with appropriate annealing treatment to eliminate internal stress. The material is tough, and with the box shaped structure design and high rigidity body structure, the machine has sufficient rigidity and strength to demonstrate high cutting ability and high reproducibility accuracy.

7.2. Both adopt high-precision precision ball screws, combined with pre tensioning design of the support seats at both ends, which can eliminate transmission backlash and pre compensate for errors caused by temperature rise, ensuring positioning accuracy.

7.3. Spindle motor: This machine adopts a high-speed servo motor, and the motor has a free one-year warranty, which enables the machine to perform very well in high-speed, low-speed, light and heavy cutting (with a power of up to 5.5KW).

7.4. Spindle head: A high-precision and high rigidity spindle head, equipped with triple angular contact bearings that can withstand high-speed radial and axial loads High precision cutting machining and the ability to process with high precision over time.

7.5. Electrical box: The electrical box is equipped with a heat exchanger for easy heat dissipation, ensuring system stability. The external wiring part has protective coils, which can withstand heat and oil and water.

7.6. Lubrication system: The automatic pressure relief lubrication system of this machine provides centralized oil supply, with an advanced intermittent oil supply system for pressure relief. It provides timely and appropriate oil supply to each lubrication point in a timed, quantitative, constant pressure, and individual manner, ensuring that each lubrication position receives lubricating oil at the right time, allowing the machinery to operate for a long time without any worries.

7.7. Semi dense sheet metal: Under the strong requirements of environmental protection and operator safety, the fully sealed sheet metal design completely prevents cutting fluid and cutting fluid from splashing outside the machine tool, so that the surroundings of the machine tool can be kept clean

Standard functions of the controller

8.1. Two axis control of the control system

8.2. Number of linkage axes: 2 axes

8.3. Minimum setting unit 0.0001/0.00001in

8.4. Maximum instruction value ± 9

8.5. Minimum moving unit 0.001

8.6. Rapid feed rate F0, 25, 50, 100

8.7. Manual feed rate 0~200%

8.8. Input the feed rate command directly in mm/min

8.9. Feed rate percentage 0~200%

8.10. Linear cutting G01

8.11. Rapid feed G00

8.12. Pause G04

8.13. Single program segment

8.14. Empty operation

8.15. 8 "LED display screen

8.16. External setting of travel limit

8.17. Jump function

9. Machine Tool Configuration Table

9.1. DF-10M control system

9.2. Automatic lubrication system

9.3. Half face sheet metal

9.4. Two axis sliding rail telescopic cover

9.5 Electrical box heat exchanger

9.6. Fixed handwheel device

9.7. System Operation Manual

9.8. Work lights and warning lights

10.Main specification and technical parameter

Model		ZK-40S-2	Unit	Remark
Dual axis stroke	X-stroke	300	mm
	Z-stroke	450	mm
	Spindle nose end to worktable
Spindle	Spindle motor	5.5	Kw
	Spindle speed	50-3000	r.p.m
Automatic tool exchange system
	Max. available tool diameter	40	mm
	Tool specification	MT4	25
Workbenches	Table size	600*240	mm
	Max. load capacity of workbench	150	Kg
	T-shaped groove (groove x width x center distance)
Feed system	Z axis-motor	2.6	Kw
	X axis-motor	1.8	KW
	X axis fast movement	15	m/min
	Z axis fast movement	15	m/min
Guiderail	Form Z guide rail X axis rail	Track
	Sectional dimensions of guide rail	30	mm
Machine tool accuracy	Positioning accuracy	0.01	mm
	Repeatability	0.012	mm
Other	Controller	DF-10T
	Dimensions (approximately)	1400*1400*2050	mm
	Machine weight (approximately)	1360(approximately)	Kg

 

11.Supply List

NO.	Item	QTY	Unit Price	Remark
1	ZK-40S-2 High precision CNC drilling and tapping dual-use machine tool	1
2	Water tank	1
3	LED lamp	1
4	Electric cabinet heat exchanger	1
5	Spindle specific wrench	1
6	Spindle wrench	1
7	System specification	1
8	Electrical manual	1
9	Machine Tool Inspection Report	1

12.Random Attachment Form

12.1 Basic fixing bolts 4

12.2 Mechanical foot pad block 4

12.3 Spindle specific wrench 1

12.4 DF-10M Operating manual 1

12.5 Machine Tool Accuracy Table 1

12.6 Packing list 1

13.Main configuration selection of machine tools

NO.	Item	Configuration	Selection situation
1	Spindle motor	5.5KW
2	Operating system	DF-10M
3	Servo motor	DF-10T

 

14.List of Main Outsourced Parts for Equipment

Name	Model	Brand		Grade	Usage
Rail	HGH30CA2R786ZBHII	Taiwan HIWIN		H	4
Lead screw
	2505*880	Taiwan HIWIN		C3/0.008	1
Screw rod bearing
	760205DT	UTE		P4	3
Sheet Metal	External protection	Customized			1
	Internal protection	Customized			1
Electrical equipment
Main motor	5.5KW
Feed motor
	130/10N.M	2.6kw		Including driver	1
CNC system	DF-10M				1
Spindle	MT4	Chinese famous brand			1

15. Installation and debugging

15.1. The buyer should prepare the foundation installation in advance before the machine tool arrives at the destination to avoid significant impact on the accuracy of the machine tool.

16. Machine tool acceptance

16.1 The acceptance work of machine tools is divided into two stages: pre acceptance and final acceptance.

16.2 Pre acceptance shall be conducted at the seller's company, and the technical requirements for machine tool acceptance shall be executed in accordance with the equipment acceptance accuracy table in the technical agreement. If there are special agreements, trial cutting inspection shall be carried out on the samples agreed upon by both parties, and the machining accuracy and process capability agreed upon by both parties shall be achieved.

16.3 Final acceptance will be conducted at the user's factory

16.4 The required specimens, cutting tools, and specialized fixtures for sample cutting shall be provided by the buyer, except for special agreements.

16.5 Remarks:

16.5.1If the machine tool cannot be installed and debugged due to the buyer's reasons within 30 days of arrival at the buyer's factory, it shall be deemed that the machine tool has passed the acceptance inspection.

16.5.2 ZK-40S-2 High precision CNC Drilling and Tapping Dual purpose Machine Tool Acceptance Accuracy Table

Please refer to the attached tables for static accuracy and positioning accuracy on the following two pages:

 

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