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CNC Deep Hole Machining Center

CNC Deep Hole Machining Center

This machine tool is a specialized equipment for machining cylindrical deep-hole components, applicable to the processing of various hydraulic cylinders, spindle bores, cylinder holes, cooling holes and other similar workpieces. The dimensional accuracy of the workpiece bore diameter can reach IT7 ~ IT10, and the inner hole surface roughness can achieve Ra3.2 ~ 12.5μm. All castings of this machine tool adopt the design concept of box-type structure and are optimized through finite element analysis (FEA), which endows the machine with reasonable weight distribution, high rigidity and high precision. All castings are manufactured with high-strength cast iron by resin sand molding. After casting, all castings are subjected to normalizing treatment, and another normalizing process is conducted after rough machining. This eliminates the internal stress generated in the casting process and the machining stress produced during rough machining, ensuring excellent precision stability of the machine tool.

Description

1.This machine tool is a specialized equipment for machining cylindrical deep-hole components, applicable to the processing of various hydraulic cylinders, spindle bores, cylinder holes, cooling holes and other similar workpieces. The dimensional accuracy of the workpiece bore diameter can reach IT7 ~ IT10, and the inner hole surface roughness can achieve Ra3.2 ~ 12.5μm.

All castings of this machine tool adopt the design concept of box-type structure and are optimized through finite element analysis (FEA), which endows the machine with reasonable weight distribution, high rigidity and high precision.

All castings are manufactured with high-strength cast iron by resin sand molding. After casting, all castings are subjected to normalizing treatment, and another normalizing process is conducted after rough machining. This eliminates the internal stress generated in the casting process and the machining stress produced during rough machining, ensuring excellent precision stability of the machine tool.

2.Parameters

Processing range: Drilling diameter range Φ50~Φ150mm, Boring diameter range Φ100~Φ800mm, Workpiece outer diameter range Φ200~Φ1250mm, Workpiece length range 1000~4000mm, Maximum machining depth 4000mm.Machine performance: Z1 axis (drill rod box feed) with feed speed range 0.5~3000mm/min, maximum fast moving speed 4000mm/min, servo motor torque 7.7kW/48Nm (Siemens); Z2 axis (oil feeder movement) with maximum fast moving speed 2000mm/min, servo motor torque 7.7kW/48Nm (Siemens); Headstock with speed range 1~200r/min (4-speed manual speed regulation), motor power 75kW (servo spindle motor); Drill rod box with speed range 30~400r/min (3-speed manual speed regulation), motor power 75kW (servo spindle motor); Support roller with supporting range Φ600~Φ1250mm, maximum load bearing capacity 15 tons; Steady rest with clamping range Φ200~Φ800mm, maximum load bearing capacity 15 tons; Others: machine tool center height 900mm, total power of machine tool approx. 225kW, maximum load bearing capacity of machine tool 30 tons.Cooling system: Flow rate range 300, 600, 900L/min (fixed flow adjustment), maximum pressure 25bar, cooling pump motor 18.5kW (3 sets).

3.Other Machines

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